Scraper mechanism for rectangular tanks ZGL

Ekoton
Reliable and functional equipment for efficient collection of sludge and floating substances in rectangular tanks
Description
Characteristics
Question-answer
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Description

ZGL scraper mechanisms are reliable and functional equipment for efficient collection of sediments and floating substances in rectangular tanks.

Application area of ZGL scraper mechanisms:

  • sewage treatment plants
  • local sewage treatment plants in industrial plants
  • water treatment plants
  • water recycling systems for industrial plants

Design variants of ZGL scraper mechanisms:

  • Linear scraper mechanism ZGL-I for sludge transportation;
  • Linear scraper mechanism with pumped sludge removal ZGL-II.

Technical characteristics of ZGL scraper mechanisms for rectangular tanks:

  • Scraper inspection platform with handrails and ladder supported on four rubber wheels.
  • Motion drive unit with transmission of motion to two axle wheels.
  • Bottom sludge raking unit with lifting scrapers with rubber aprons. The scrapers can be equipped with one common electromechanical drive or separate drives for independent operation of each scraper.
  • Floating particle raking unit in the form of lifting skimmers with rubber aprons. The drive is electromechanical or mechanical, at the customer's choice.
  • Lane cleaner with rubber aprons. The option of equipping the cleaners with rotating brushes is possible.
  • Control cabinet and scraper lighting system at the equipment site.
  • Stabilization of movement by means of guide wheels.

Schematic diagram of the ZGL-II scraper mechanism


Advantages of scraper mechanisms ZGL Ekoton:

  • Manufacturing of the main elements from stainless steel AISI 304. As a result - reliable operation and long service life of the equipment.
  • Simple and convenient maintenance of scraper mechanism units.
  • Smooth regulation of cart speed by frequency converter.
  • Low energy consumption due to low speed and frequency control.
  • Significant increase in the service life of the drive cart wheels due to special wear-resistant coating.

Practicality and convenience of operation of ZGL scraper mechanisms:

  • Applicable in municipal and industrial wastewater treatment plants.
  • Low operating costs.
  • Long service life.
  • High reliability.
  • Wear resistance.
  • Low noise level during operation of the equipment.
  • Individual approach to manufacturing of equipment depending on the technological purpose and size of tanks.
  • Low weight of the equipment.
  • Application of components of leading European manufacturers - Nord gearmotors, electronic components of Schneider Electric control cabinet, Siemens controllers, which ensures reliable and trouble-free operation of the equipment.
  • Minimal maintenance.
  • Easy and fast installation due to simple design. Installation time of a standard ZGL, depending on the sump size, is from 2 to 5 working days.

Characteristics

Technical characteristics of ZGL EKOTON scraper mechanisms


Question-answer

What technical problems can arise when setting up ZGL scraper mechanisms?

The control system is intuitive and easy to set up. Due to the fact that the equipment control cabinet is located directly on the movable bridge truss, it is possible to directly monitor its operation.

What ensures longer service life of ZGL scraper mechanisms?

The long service life of the scrapers is due to the replaceable elastic elements on the scrapers themselves. The design of the scrapers ensures thorough collection and reliable transportation of sludge without damaging the concrete base of the tank.